The fee drag, compounded
Both paths start with the same balance and grow at the same rate before fees. Each year, the plan charges its expense ratio on the balance plus any flat account fee, and the IRA charges its own pair. The balance that is left compounds again next year, so a fee difference of a third of a percentage point is small in year one and large in year twenty-five — the gap is not a fee, it is the growth those fees never earned.
On the sample starting point on this page — $85,000 with 25 years to grow at 6 percent — a plan charging 0.45 percent and $60 a year against an IRA charging 0.10 percent and nothing ends about $31,000 apart. The plan pays roughly $16,500 more in fees over those years, and the growth those fees never earned makes up the rest of the gap.
The flat fee matters more than people expect on a small balance: $60 a year on $5,000 is 1.2 percent before any expense ratio, which is why a small old 401(k) is often the one most worth moving.